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CROSS SEAM WELDING MACHINE (CSWM)
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(Click on photo for larger view)
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Click here to see a general
view of the Cross Seam Welding Machine |
PRD Cross Seam Welding Machines, are specifically developed
for Spirally Welded Pipe Mills for manufacture of pipe to meet API standards for strip joining. These machines
reduce the outside welding time on the joint, resulting in increased overall productivity and efficiency of the
mill.
The range covered with PRD CSWM's are:
Diameter 609 mm to 3 048 mm
Pipe Length 6 m to 25 m
Material Thickness 9 mm to 25 mm
Material Grade Up to X 80

PRD CSWM's are equipped with PLC and PC controls which enable the machine to start in "learn mode" then
continue the welding process in automatic operation as long as pipes of the same characteristics are being produced.
Standard equipment on the CSWM includes an Urhan & Schwill welding system complete with flux recovery unit.
Different system components are available at the request of the customer.
Main CSWM components are:
i. Welding Column
ii. Welding Systems
iii. Cross Seam Positioning and Transport Cart
i. Welding Column
The welding column with 2,000 mm horizontal movement and 1,700 mm vertical movement is designed and constructed
to be sturdy and rigid. The column is so designed that during the welding process it moves along the axes of the
pipe.
ii. Welding Systems
The welding torch holder is designed to follow and copy the surface of the pipe, provided that the spiral welding
seams do not cause the misalignment of the torch at the ends of the cross seam.

iii. Cross Seam Positioning and Transport
Cart
During the welding process, pipe is rotated and carried along by means of a pipe transport cart. All movement of
the cart itself and the welding column are provided by means of servo motors which ease the utilization of the
PLC + PC System.
When the pipe data is input into the system through the PC control, the welding path is calculated automatically
and the welding process starts.
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Click here to see a general
view of the Cross Seam Welding Machine
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